Retrofitting a DC-DC charger to a Schaudt/Lippert Elektroblock (EBL) system
This document serves as a comprehensive guide for those looking to upgrade their existing motorhome systems by fitting a Roamer LiFePO4 lithium battery. The following sections will provide detailed instructions and considerations for integrating a DC-DC charger into your motorhome's electrical system. This guide applies to Schaudt/Lippert Elektroblock (EBL) models such as the EBL-99, EBL-119, EBL-221 etc.
The integration of Roamer LiFePO4 lithium batteries into motorhome systems is a frequently requested upgrade. Many motorhome owners seek to enhance their power systems, but may be uncertain about the initial steps. This guide aims to clarify the process and provide useful insights. EBL systems are commonly found in many coachbuilt motorhomes. They offer essential functions; however, due to their tight integration with the vehicle's overall system, it is not advisable to remove them entirely. Maintaining the EBL system while upgrading to a lithium battery is crucial for optimal performance.
Note: The information provided by Roamer is based on available data. Actual electrical installations may differ among various motorhome manufacturers or EBL models. Therefore, we advise against treating this guide as definitive. It is essential to verify and apply sound electrical principles and knowledge in conjunction with the supplementary information provided below.
Fitting a DC-DC Charger up to 30A
This section will outline two methods for fitting a DC-DC charger to EBL units, focusing on the Schaudt/Lippert WA Series "Booster." The principles discussed here apply to all DC-DC chargers. A key consideration is to avoid overloading the original wiring; therefore, it is recommended not to install a DC-DC charger rated over 30A when using the stock wiring - you should run new cables that bypass the EBL unit.
Wiring Example
The wiring diagram may appear complex at first glance, but it can be simplified for better understanding.
In the green box, you will find the battery connections located at the rear of the EBL unit.
The orange box contains the DC-DC Charger, specifically the Lippert WA Series Booster. This diagram is applicable to all DC-DC chargers.
The pink line visually represents the typical wiring of the EBL unit without a DC-DC charger, provided for reference only.
Important Safety Note
DO NOT leave a cable from the starter battery directly connected to the EBL unit.
A DC-DC charger over 30A should not be fitted without a changeover relay.
This is a non-isolated system, meaning all negatives are interconnected at the vehicle's chassis for both the starter and leisure batteries, along with their respective electrical systems. Leaving a cable from starter to the EBL unit would bypass the protections the DC-DC is intended to provide.
Wiring Process
The alternator feed (B+) is directed to the starter battery. From there, we draw the B+ feed from the starter battery terminal, passing it through a 40A fuse, and then into the WA Series Booster at the "Eingang +" (Input +) terminal. The "Ausgang +" (Output +) terminal of the WA Series Booster is then connected to the starter battery input of the EBL module. Ensure the D+ connection from the EBL unit is connected to the new DC-DC charger via its D+, Enable or Remote port.
This method effectively breaks the direct connection from the starter battery to the EBL, allowing the DC-DC charger to be inserted inline. Consequently, the EBL unit remains unmodified, while the voltages supplied to the leisure battery are those from the DC-DC charger, ensuring they are safe and suitable for the lithium leisure battery.
Fitting a DC-DC Charger over 30A
If you wish to install a larger DC-DC charger, it is essential to first verify that your alternator can handle the additional load. It is recommended that the load does not exceed 40% of the alternator's rating. Additionally, ensure that the cabling from the starter battery to the DC-DC charger input is replaced to accommodate the increased capacity, along with the fuse protecting the cable. Cable sizes and lengths, along with fuse selection can be found in the manual for the DC-DC charger you select.
A high current changeover relay must then be fitted to ensure that the starter battery is disconnected from the EBL unit when the engine is running, and the feed to the EBL is switched over to the DC-DC output. The relay should revert to a state of connecting the starter battery direct to the EBL, and disconnecting the DC-DC output when the engine is off.